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CI 36050

Card Inspection System

The CI 36050 is a fully automatic high-speed inspection system for plastic cards according to format ID-1. The base system provides automated 100% inspection of every card with a throughput of 36,000 cards / hour for almost all inspection applications. The system is able to detect print and surface deviations of plastic cards on the fly. This inspection system is extremely versatile with a variety of options allowing for customer specific configurations. These include double sided print and surface inspection and up to 3 additional inspection stations per side, for example UV, micro text, format, DOVID, foil card or transparent card inspection. Furthermore output sorting is available in 2-fold, 4-fold or 6-fold with free definable tray allocations.

Key Features

  • Automatic card inspection system
  • Adjustable and programmable optical inspection parameters
  • Precise optical systems for print inspection and surface inspection
  • Software allowing visualization of each individual inspection station
  • Statistic and reporting features; counting and sorting
  • Customized extended statistic features optional
  • Customized inspection algorithm development possible
  • Advanced teach mode by reference card (golden template)
  • INCAPE ready

 

Productivity / Process Units

  • Input card stacker with automatic card separation
  • Surface inspection of card front side; back side system optional
  • Print inspection of card front side; back side system optional
  • Optional inspection features
  • UV / microtext / DOVID inspection
  • Format inspection
  • Foil card inspection (highly reflective)
  • Transparent card inspection
  • Customized inspection features
  • Sorting system 2- / 4- / 6-fold optionally available
  • Auto-teach function
  • Magazine based card feeding optionally available
  • Availability: Up to 95%
  • Yield: Up to 99.7%
  • Environment conditions: Room temperature: 23°C; +/-3°C; Humidity: 50%; +/-10%

 

Technical Data

  • Card materials: PVC, PC, ABS, TeCoLas®; others on request
  • Card size / thickness: I D-1 / 350 – 1,000 μm
  • Resolution print inspection: 75 μm / pixel
  • Resolution surface inspection: 75 μm / pixel
  • Optical system surface inspection: Greyscale matrix camera
  • Optical system print inspection: Color matrix camera
  • Throughput: 36,000 cards / hour

Mühlbauer Group
Josef-Mühlbauer-Platz 1
93426 Roding Germany

Phone: +49 9461 952 0
Fax: +49 9461 952 1101

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