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ASC 200

Automatic Sheet Collating System

The fully automatic sheet collating system ASC 200 is designed for the collating and welding of sheets for the lamination process. The ASC 200 is highly flexible using ultrasonic welding units from the bottom. The different core layers are automatically inserted and aligned to edge before welding the complete set. Configurations of up to three core layers and two overlays from reel are possible. Overlay alignment according to edge or magstripe is possible. The fully collated and welded set is transferred to the output stacker.

Key Features

  • Automatic sheet collating system for individual sheet layers and security layers
  • Reel-to-sheet handling system for overlay foils
  • Sheet-to-sheet handling system for core layers
  • Output stacker for collated and prefixed sheet sets
  • Modular design for flexible individual configuration of collating-units, on-site upgrade / extensions possible
  • Easy set-up and maintenance
  • INCAPE ready


Productivity / Process Units

  • Spooling system for two overlay foils on reels
  • Up to three core-layer-sheet feeding systems
  • Alignment of core layers based on the cutting edge of the sheet
  • Automatic overlay alignment according to cutting edge or magstripe position
  • Thickness measurement unit available as option to avoid double sheets
  • Programmable welding parameters (time, pressure, position)
  • Availability: Up to 95%
  • Yield: Up to 99.7%
  • Environment conditions: Room temperature: 23°C; +/-3°C; Humidity: 50%; +/-10%


Technical Data

  • Sheet materials: PVC, PC, ABS, TeCoLas®; others on request
  • Overlay thickness: 50 – 300 μm
  • Reel diameter / core diameter: Max. 750 mm / 70 mm
  • Width of overlay: Max. 720 mm
  • Sheet size min. / max.: 290 x 290 mm / 720 x 720 mm
  • Sheet thickness min. / max.: 100 - 600 μm
  • Max. collating thickness: U p to 1 mm
  • Alignment accuracy: +/- 250 μm
  • Throughput: U p to 400 sheets / hour; depending on material and layout

Mühlbauer Group
Josef-Mühlbauer-Platz 1
93426 Roding Germany

Phone: +49 9461 952 0
Fax: +49 9461 952 1101

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