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SCI 5001

Smart Card Implanting System

SCI 5001 is a high-speed IC Module implanting system for ID-1 smart cards. The system is designed for medium to large size production tasks. With an economical implanting process, flexible design and extremely high accuracy this system excels with an outstanding uptime providing the highest yield with a throughput of up to 5,000 cards / hour.

Key Features

  • Fully automatic implanting of IC Modules into plastic cards
  • Suitable for contact and dual interface card production
  • Operator friendly, flexible and modular system design
  • Up to 4 hot press stations for maximum speed possible
  • Scratch-free handling of card bodies due to vacuum card separation
  • Operator friendly and fast tool changing
  • In-house tool manufacturing and customizing
  • INCAPE ready

 

Productivity / Process Units

  • Card feeding and stacking based on the Mühlbauer magazine system
  • Magazine buffer optional for high system autonomy
  • Fully automatic card and IC Module tape transport and indexing system
  • Up to 4 hot press units
  • 1 cold press unit with integrated module height diffeerence measurement
  • IC Module inspection by vision system optional
  • Electrical contact station for IC Module check after implanting (ATR
  • Contactless test for dual interface or hybrid cards optional
  • Resonance frequency measurement for dual interface or hybrid cards optional
  • Optional multi encoding system up to 6 stations for pre-personalization and initialization
  • Customized system extension on request
  • Reject and sampling station (up to 3 fold max. optional)
  • Availability: Up to 95%
  • Yield: Up to 99.7%

 

Technical Data

  • IC Modules: 35 mm / super 35 mm tapes; 9.5 / 14.25 mm pitch
  • Card types: ID 1-cards; PC, PVC, ABS, PET, TeCoLas®; other materials on request
  • Implanting accuracy: x, y = +/- 30 μm
  • Implanting pressure / temperature: Up to 200 N / up to 300°C
  • Throughput: Up to 5,000 uph; depending on material

Mühlbauer Group
Josef-Mühlbauer-Platz 1
93426 Roding Germany

Phone: +49 9461 952 0
Fax: +49 9461 952 1101

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