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SCM 5001

Smart Card Milling System

The smart card milling system SCM 5001 is used for automatic milling of cavities for IC Modules in plastic cards. The system is perfectly suitable for all contact cards, dual interface cards and multi-SIM cards. This system features a highly economical card milling process for medium to large sized production tasks. Flexibility and modularity are a key benefi t of this system providing a variety of options including dual interface production. With a standard milling configuration SCM 5001 reaches a throughput of up to 5,000 cards / hour.

Key Features

  • Fully automatic milling of cavities for IC Modules into plastic cards, with reference card top side for standard contact cards and dual interface cards as well as DUAL-SIM cards
  • Best accuracy, process ability and flexibility due to 2 independent milling stations (6 axis)
  • Operator friendly, flexible and modular system design
  • Scratch-free handling of card bodies due to vacuum card separation
  • Graphical based milling design programming
  • High accurate milling system with cooling spindle drive
  • Excellent cavity cleaning by efficient suction system
  • Fast milling tool changing and fully automatic calibration
  • INCAPE ready

 

Productivity / Process Units

  • Card feeding and stacking based on the Mühlbauer magazine system
  • Automatic magazine changer
  • Magazine handlers with magazine buffer optional – close to 1 hour system autonomy
  • Card orientation and card thickness measurement system optional
  • 2 CNC controlled independent milling systems
  • Patented antenna detection system (ATS) for dual interface card production optional
  • In-line antenna quality measurement station optional
  • 2 cavity cleaning stations
  • 2 cavity measurement stations with in-line feedback loop
  • Electrical and optical antenna pad control systems optional
  • Reject and sampling station (up to 3 fold max., optional)
  • Availability: Up to 95%
  • Yield: Up to 99.5%

 

Technical Data

  • Card types: ID-1 cards; PC, PVC, ABS, PET, TeCoLas®; other materials on request
  • CNC milling heads: 2
  • Programmable milling axis: 3 (x-, y-, z-axis)
  • Dynamic drive accuracy: x- / y-axis: +/- 15 μm; z-axis: +/- 10 μm
  • Measurement system accuracy: +/- 2.5 μm
  • Throughput: Up to 5,000 uph; depending on cavity design and material

Mühlbauer Group
Josef-Mühlbauer-Platz 1
93426 Roding Germany

Phone: +49 9461 952 0
Fax: +49 9461 952 1101

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